Ultrasonic Electric Wire Harness Spot Welder uses ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded, while the friction produces heat under their pressure, the cold mill and horizontal movement of surface molecules on the material permeability relative to each other together to achieve the purpose of welding.
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Ultrasonic Electric Wire Harness Spot Welder MD2025Â built-in electronic protection circuits, use of safe, able to implement a single point or multi-point non-ferrous metal welding; widely used in batteries and metal products industry.Â
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Ultrasonic Welding Principle:
l Ultrasonic metal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.
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Features
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l  Microcomputer control, electronic tuning frequency.
l  Power adjustable, operate simple, and run stable and reliable.
l  Low energy consumption, high efficiency, no deformation, no pollution, firm welding, convenient operation.
l  LED display keeps the machine visible in operation and regulation.
l  Imported components, good performance in energy output.
l  Overcurrent protection and soft start can keep the machine safe.
l  Easy installation and operation.
l  Not only similar metal, but also dissimilar all can welding together. it can weld metal slice or sleave to thick metal. Usually used for transister or IC's leads welding.
Advantages
l  High-quality ultrasonic transducer, strong power, good stability.
l  Good conductivity and resistivity very low or almost near to zero.
l  Oxidation or plating metal can be welded.Â
l  Short weld time, no need additional flux, gas, solder.
l  No welding sparks, environment protection and safety.Â
l  Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
l  Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
l  Welding material does not melt non-fragile metal properties.
l  Good conductivity and resistivity very low or almost zerot.
l  Pairs of welding metal surfaces that require low, oxidation or plating can be welded.  Â
l  No welding sparks, environmental protection and safety.
Application area
l  Multi-layer positive and negative electrode welding for dynamic power battery
welding material does not melt, non-fragile metal properties.
l  Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds Nickle sheet.Â
l  Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
l  Electric wire and cable welding, terminal , connector , electric parts welding .
l  Solar panel battery, flat solar plate , copper and aluminum plate joints.
l  Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
l  Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.
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Specification
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Item |
Parameter |
Model |
MD-XS2025 |
Source Voltage |
220VÂ ACÂ 50Hz |
Power |
2500W |
Warranty |
One Year limited warranty with lifetime support |
Type |
Ultrasonic metal welding machine |
Frequency |
20KHZ |
Control Mode |
Pneumatic, with air supply 0.3-0.6Mpa |
Max. Welding Section Area |
25 mm2Â |
Working Temperature |
0ºC-40ºC |
Structure |
Adopt the solid crystal type, with functions of automatic frequency tracking With overcurrent, overheating, mismatch alarm |
Dimension |
Controller:Â 420mm(L)Â *Â 380mm(W)Â *200mm(H) Welder:Â 510mm(L)Â *280mm(W)Â *210mm(H) |
Weight |
Welder : 35kg,  Controller : 10kg |
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Package
l Package with foam and wooden case
l  Size: Controller :620(W)*580(L)*400(H)mm
       Welder: 710(W)*480(L)*410(H)mm
l Weight: 65kg
Ultrasonic Electric Wire Harness Spot Welder uses ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded, while the friction produces heat under their pressure, the cold mill and horizontal movement of surface molecules on the material permeability relative to each other together to achieve the purpose of welding.
Â
Ultrasonic Electric Wire Harness Spot Welder MD2025Â built-in electronic protection circuits, use of safe, able to implement a single point or multi-point non-ferrous metal welding; widely used in batteries and metal products industry.Â
Â
Ultrasonic Welding Principle:
l Ultrasonic metal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.
Â
Features
Â
l  Microcomputer control, electronic tuning frequency.
l  Power adjustable, operate simple, and run stable and reliable.
l  Low energy consumption, high efficiency, no deformation, no pollution, firm welding, convenient operation.
l  LED display keeps the machine visible in operation and regulation.
l  Imported components, good performance in energy output.
l  Overcurrent protection and soft start can keep the machine safe.
l  Easy installation and operation.
l  Not only similar metal, but also dissimilar all can welding together. it can weld metal slice or sleave to thick metal. Usually used for transister or IC's leads welding.
Advantages
l  High-quality ultrasonic transducer, strong power, good stability.
l  Good conductivity and resistivity very low or almost near to zero.
l  Oxidation or plating metal can be welded.Â
l  Short weld time, no need additional flux, gas, solder.
l  No welding sparks, environment protection and safety.Â
l  Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
l  Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
l  Welding material does not melt non-fragile metal properties.
l  Good conductivity and resistivity very low or almost zerot.
l  Pairs of welding metal surfaces that require low, oxidation or plating can be welded.  Â
l  No welding sparks, environmental protection and safety.
Application area
l  Multi-layer positive and negative electrode welding for dynamic power battery
welding material does not melt, non-fragile metal properties.
l  Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds Nickle sheet.Â
l  Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
l  Electric wire and cable welding, terminal , connector , electric parts welding .
l  Solar panel battery, flat solar plate , copper and aluminum plate joints.
l  Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
l  Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.
Â
Specification
Â
Item |
Parameter |
Model |
MD-XS2025 |
Source Voltage |
220VÂ ACÂ 50Hz |
Power |
2500W |
Warranty |
One Year limited warranty with lifetime support |
Type |
Ultrasonic metal welding machine |
Frequency |
20KHZ |
Control Mode |
Pneumatic, with air supply 0.3-0.6Mpa |
Max. Welding Section Area |
25 mm2Â |
Working Temperature |
0ºC-40ºC |
Structure |
Adopt the solid crystal type, with functions of automatic frequency tracking With overcurrent, overheating, mismatch alarm |
Dimension |
Controller:Â 420mm(L)Â *Â 380mm(W)Â *200mm(H) Welder:Â 510mm(L)Â *280mm(W)Â *210mm(H) |
Weight |
Welder : 35kg,  Controller : 10kg |
Â
Package
l Package with foam and wooden case
l  Size: Controller :620(W)*580(L)*400(H)mm
       Welder: 710(W)*480(L)*410(H)mm
l Weight: 65kg
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