2500X5000 Autoclave for Glass Laminating

--- **1. Equipment Function and Composition** The autoclave is a critical piece of equipment in the laminated glass manufacturing process. It ensures strong bonding between glass layers through controlled heat, pressure, and cooling. The system includes a heating unit, cooling mechanism, thermal insulation, and an advanced control system to ensure precision and efficiency. **2. Main Technical Features** - **Energy-Saving:** This model consumes 60–100 kW less power than traditional autoclaves, achieving energy savings of up to 30%. The entire process is optimized for faster operation. - **Fireproof Design:** Following strict technological procedures and using approved cushioning materials, it significantly reduces fire risks. - **High Speed:** The rapid pressurization and temperature control allow for much faster processing compared to conventional units. - **Clean Production:** No soot or noise pollution, making it ideal for environmentally conscious manufacturers. - **Durable and Reliable:** Sealing, cooling, and door repair rates are reduced by 90%. Equipped with a PLC-touch screen interface, it offers user-friendly operation and high stability. **3. Control System and Safety Features** - **Automatic and Manual Operation:** The system can run automatically once parameters are set, and it can easily switch to manual mode when needed. - **Adjustable Settings:** Users can customize processing parameters based on the thickness and number of glass sheets. - **Safety Mechanisms:** Includes a mechanical safety valve and manual chain to prevent accidental door opening under pressure. - **Pressure Monitoring:** Automatic disconnection of the power line if pressure sensors detect anomalies, ensuring safe operation during overpressure or overheating. - **Error Protection:** The system will not start unless all components are properly positioned, enhancing operational safety. **4. Key Equipment Materials** - **Kettle Door:** Forged from 16Mn steel for strength and durability. - **Body:** Constructed from Q345R carbon steel, known for its high tensile strength. - **Heater:** Medium-wave infrared heating tubes for efficient and even heat distribution. - **Sealing System:** High-quality rubber sealing rings for long-lasting performance. - **Thermal Insulation:** A combination of cotton salt and aluminum silicate for effective heat retention. - **Cooling System:** Finned seamless steel tubes with hot-dip galvanization for corrosion resistance and efficient heat dissipation. ---    This autoclave is designed for industrial-grade glass lamination applications, offering a balance of performance, safety, and cost-effectiveness. Whether you're producing automotive glass, architectural panels, or custom laminates, this machine delivers consistent quality and reliability.

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